Laser Cutting (2024)

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What is Laser Cutting?

Laser cutting is an exciting way to cut, etch/engrave, and raster a variety of materials from a 2D computer design. It involves using a powerful laser beam to precisely cut different materials with incredible accuracy and efficiency. Instead of traditional cutting tools, lasers can create intricate designs and produce minimal waste. By directing a high-energy laser beam onto the material's surface, the laser's heat causes the material to melt, vaporize, or burn, resulting in a clean and precise cut.

How it Works

In laser cutting, it is important to understand the distinctions between cutting, etching/engraving, and rastering techniques. These processes offer unique capabilities and applications, allowing you to bring your designs to life with precision and artistic flair.

Cutting: Laser cutting involves using a high-powered laser beam to precisely slice through materials. This technique is ideal for creating intricate shapes, precise patterns, and clean edges. By directing the laser along the desired cutting path, the intense heat generated by the beam vaporizes or melts the material, leaving behind a precise cut.

Etching/Engraving: Etching or engraving with a laser involves selectively removing material from the surface of a material to create designs, patterns, or text. The laser beam vaporizes the material surface, resulting in a shallow indentation or groove. Etching is typically used to add decorative elements, logos, or serial numbers to products, while engraving creates deeper, more pronounced markings. For some machines, the laser power and speed can be adjusted to achieve different depths and levels of detail, allowing for intricate and personalized designs.

Rastering: Rastering involves using a laser to create a continuous series of closely spaced parallel lines. By sweeping the laser beam back and forth across the material, it selectively removes surface material, resulting in a shaded or textured effect. Rastering is commonly used for creating grayscale images, shading, or adding texture to surfaces. This technique is particularly effective on materials like wood, acrylic, rubber, and certain plastics. By adjusting the power and speed of the laser, you can achieve various levels of shading and tonal variation.

Laser Cutting (1)

Why Laser Cut?

A student may choose to use a laser cutter in various situations and for a range of projects. Here are a few scenarios where a laser cutter can be a valuable tool:

  • Prototyping: When developing prototypes for design projects, a laser cutter can quickly transform digital designs into physical objects. Whether it's creating precise components or intricate details, the laser cutter allows students to produce prototypes with accuracy, enabling them to test and refine their designs efficiently.
  • Art and Design Projects: Laser cutters offer students the opportunity to explore their artistic side and create visually stunning pieces. Whether it's cutting out intricate shapes, engraving designs onto various materials, or adding unique textures, laser cutting provides students with the ability to bring their artistic visions to life in a precise and professional manner.
  • Architecture and Model Making: Laser cutters are particularly useful for architecture students who need to create precise and detailed scale models. The ability to accurately cut and engrave various materials such as foam board, wood, or acrylic allows students to produce intricate architectural models that showcase their designs effectively.
  • STEM Projects: Laser cutters can also play a significant role in STEM (Science, Technology, Engineering, and Mathematics) projects. Students can use laser cutting to create custom parts for robotics, construct intricate circuit boards, or fabricate scientific apparatus. The precision and versatility of laser cutting make it an ideal tool for bringing their STEM concepts to life.
  • Personalization and Customization: Laser cutting enables students to personalize and customize their projects by engraving names, logos, or intricate designs onto different materials. Whether it's creating personalized gifts, customizing accessories, or adding a unique touch to a project, the laser cutter allows students to add a personal and professional flair to their work.

Overall, laser cutters offer students the ability to work with precision, speed, and creativity, making them an excellent choice for a wide range of projects across various disciplines

Design for Laser Cutting

Learn the design considerations for making effective parts to be laser cut.

Starter Projects

Don't have a project in mind? Use one of these starter projects to get making on a laser cutter.

Laser Cutting (2024)

FAQs

What does laser cutting cut? ›

Common laser cutters are primarily used to cut materials like wood, some plastics, and paper and cardboard, although there are more powerful laser cutters that can cut through metals and much thicker materials. Laser cutters can be very quick, and can churn out designed parts in just a few minutes.

How much does a laser cutter cost? ›

The prices for CO2 laser cutters vary between $2,600 and 20,000 on average. A mixed hybrid cutting system starts at $6,800 and climb as high as $32,500.

What Cannot be laser cut? ›

Materials you should not process with a laser

These materials include: Leather and artificial leather that contains chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC)

How much is laser cutting? ›

Production time for laser cutting and engraving costs £1 per minute. A job that takes 30 minutes will cost £30 + materials + artwork set up. If it takes a hour, production time would be £60. For larger jobs, there can be a discount depending on the intensity and complexity of the job.

Why is laser cutting so expensive? ›

Speed and Efficiency:

Laser cutting waltzes through materials at breakneck speed, a boon for production. However, this speed demon also demands higher machine power and expertise, contributing to the initial investment.

What is the main disadvantage of laser cutting? ›

Laser cutting disadvantages include: limitations on material thickness, harmful gases and fumes, high energy consumption, and upfront costs.

Can a laser cutter cut human skin? ›

Damage to human skin

In serious cases, there will be erythema, blister, carbonization, boiling, combustion and even vaporization. Therefore, it is not difficult for us to know that the damage of laser to human skin is mainly due to the thermal effect produced by laser.

Is laser cutting bad for you? ›

Laser cutters will generate fumes, vapors, and particulates from substrates that can be highly toxic. Air contaminants can damage the machine and harm your health. Engineering controls must be in place prior to use, and materials must be compatible with the equipment. Safety (EH&S).

Can a laser cut a diamond? ›

Recently, diamond cutters have begun using laser technology to split diamonds. Diamond cutting requires high precision and lasers can achieve that. Laser technology uses an intense laser beam to cut the diamond in only two passes.

Can you make money laser cutting? ›

With a laser cutter you can earn money from home and at the same time create real added value for your customers. Significantly higher sales revenue can be achieved with individualized products than with off-the-shelf items.

What is better than laser cutting? ›

Cutting edge quality

Due to less heat distortion, waterjet cutting is the most accurate, followed by laser and finally plasma. However, it is worth noting that on thick materials laserjet can cause distortion. Precision plasma, laser and water cutting is the key to accurate and high-quality manufacturing.

Can a laser cut wood? ›

Wood can be laser cut in various thicknesses. From thin veneers to thick panels up to 20 mm. Optimal exhaust system and air assist with compressed air ensure beautiful engraving results and cut edges.

What laser can cut anything? ›

Direct diode lasers are suitable for cutting a variety of materials, including: metals, plastics, composites, and certain non-metallic materials.

Why do lasers cut things? ›

The advantages of a laser when cutting

No other technology can cut so many different types of organic and inorganic materials. Laser is a separation process in which no post processing is necessary in many cases. It even seals the edges of textiles such as synthetics or carpet, so that no unraveling starts.

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